NMSBrew Brewery Engineering in CHME


Brewery Engineering Program in CHME @ NMSU

The New Mexico State University Department of Chemical & Materials Engineering is developing a comprehensive program to prepare students for careers across the brewing industry, and with which to provide research and analytical services to the industry.  The program includes (i) a minor of study education program in chemical engineering; (ii) a dual-fermenter 1-barrel stainless steel brewery providing hands-on training in brewery operations; (iii) a full-service beer characterization analytical laboratory; (iv) summer training workshops; (v) international brewery studies; and (vi) an industry pipeline of highly-trained student interns and permanent employees.

Brewery Engineering Education in CHME @ NMSU

The Brewery Engineering minor-of-study described at the CHME website above will first appear in the soon-to-be-published 2017-2018 NMSU Catalog.  The minor is an 18-credit hour program that builds on the rigorous 136-credit hour education required to earn a Bachelor’s of Science in Chemical Engineering (BSCHE), collectively representing an extensive 154-credit hour education, thereby representing one of the most challenging degree paths an academic institution has to offer.  Students who complete this program are as qualified to operate a brewery as they are to manage the country’s plutonium supply, design and start-up an oil refinery or a drilling/fracking operation, develop new computer chip materials, or attend medical or law schools.

The brewing capstone (CHME 495. Brewery Science & Engineering) contains rigorous content of all three MBAA/ASBC-suggested capstone courses: brewing science; brewing analysis and quality assurance; and practical malting and brewing.  It will be taught by faculty with backgrounds that include brewing science and chemistry, agricultural and bio-materials, engineering economic analysis, process simulation, and commercial plant design, construction, and operations.  This course has the previous seven semesters of BSCHE coursework as prerequisite, and thus will be rigorous and include a complete design and economic evaluation of a brewery and require a clear understanding of batch-wise operations and economies of scale.  MBAA states, “It is essential that the courses encompass a mix of lecture and practical classes, with student access to hands-on brewing and analytical work in an operational small-scale brewing system.” 

In addition to this design course, students pursuing the minor will study microbiology, biochemistry, and food science/engineering, where the BSCHE requires inorganic chemistry, organic chemistry, physical chemistry, physics, and biology.  Students also complete calculus (3 semesters), differential equations, and numerical methods of analysis, providing them a tool set for modeling and design of complex processes and phenomena. 

These fundamental topics are prerequisite to many of the core courses in the chemical engineering curriculum where students develop expertise in process design, analysis, and simulation through a study of the continuity equations, thermodynamics, transport phenomena, the design of “unit operations” of many types relevant to a chemical process (which includes food processing), engineering economics, process safety, and process dynamics and control.


Seidel Brewery Engineering Pilot Plant in CHME @ NMSU

The design of the Seidel Brewery Pilot Plant was prepared by a team of four 2016 alumni as their CHME 455 Plant Design capstone course project.  Equipment for this process has been sized, specified, ordered and received, and is on-site waiting on the completion of the 2-year Jett Hall building renovation.  A location specific for this pilot plant has been prepared in the CHME pilot bay area of Jett Hall.  Continued design, planning, and installation work is being performed by a team that includes CHME faculty, CHME students (grad and undergrad), safety specialists, and brewing industry consultants.

This facility includes the following major pieces of equipment (mostly manufactured by Stout):

  • 45 gal Brew Kettle (2)
  • 40 gal Conical Fermenter
  • 55 gal Mash Tun
  • 40 gal Hot Liquor Tank
  • 80 gal Hot Liquor Tank
  • 1 BBL Brite Tank 2 bar
  • Thermaline T4-21 wort chiller
  • Schmidt-Bretten Plate Heat Exchanger
  • Glycol Chiller 125′ 3/8 HP 7 gal
  • keg filling manifold
  • bottle/can filling stations

The Seidel Brewery Engineering Pilot Plant will be housed in a newly renovated Jett Hall for which a temporary certificate of occupancy was issued on April 26, 2017.  The CHME program begins returning to the building from temporary quarters on May 17, 2017.  The State of NM provided a $20 million capital outlay to completely renovate the infrastructure of Jett Hall.  Photographs of the transformation are found on the CHME website under the CHME News link.   


NMSBrew Analysis Laboratory in CHME @ NMSU

The NMSBrew Analysis Laboratory will include capabilities to provide consortium members with a low-cost, full-service analytical option for characterizing brews by AOAC Official Methods of Analysis.  The centerpiece of this laboratory will be a fully-optioned Anton Paar PBA-B Generation M Packaged Beverage Analyzer for Beer (funds approved for purchase).  Other capabilities that are being procured include:

  • Digital microscope
  • UV/Vis Spectrophotometer
  • Centrifuges
  • Sample Refrigerator
  • Commercial Vacuum Sealer

NMSBrew will also have the analytical resources of NMSU available at internal cost, including such resources as the Freeport-McMoran Water Quality Laboratory, where a wide range of analytical devices are maintained for use by NMSU researchers.  These include:

  • Dionex ICS-2100 Ion Chromatograph (IC);
  • Elan DRC-e PerkinElmer Inductively Coupled Plasma with Mass Spectrometry (ICP/MS) with Perkin Elmer Series 200 High-Performance Liquid Chromatography (HPLC) with UV Detection;
  • Agilent 7890 and Agilent 5975C Gas Chromatography with Mass Spectrometry (GC/MS); Agilent 7693 autosampler GC/MS system, including:
  • Agilent Gas Chromatograph (GC) 7890A;
  • Agilent Mass Spectrometer (MS) 5975C; and Pfeiffer vacuum pump, Model DUO 2.5;
  • Agilent 7693 autosampler GC/MS system, including: Agilent Gas Chromatograph (GC) 7890A; Agilent Mass Spectrometer (MS) 5975C; and Pfeiffer vacuum pump, Model DUO 2.5;
  • Multiwave 3000 Microwave Reaction System;
  • Micromeritics ASAP 2050 Pressure Sorption Analysis; ‘
  • Shimadzu TOC-Vcsh Total Organic Carbon Analysis (TOC); and Direct Q3 water purification system. 

In addition to the aforementioned items, CHME was gifted a scanning electron microscope that is being removed from storage and will be installed in Jett Hall later this year.

These devices will permit NMSBrew to assist the brewing industry to develop a deep characterization of all aspects of the brewing process through as beer profiling, raw material imaging, hop oil profiling, aroma correlations, alpha acids, beta acids, dry matter, moisture, hop storage index, as well as the development of new methods of analysis.

Consortium membership dues will fund a full-time brewmaster and lab manager in NMSBrew to assure your samples are handled properly and the analysis results certifiable.


NMSBrew International Brewery Studies in CHME @ NMSU

NMSU Chemical & Materials Engineering faculty working in conjunction with the NMSU International & Border Programs is designing a course sequence that will take students around the globe to study the history of brewing.  Consortium members will be able to register for these courses.  Planning is preliminary, but current scheduling includes a study of breweries as follows:

  • 2018:    England/Ireland
  • 2019:    Holland/Belgium
  • 2020:    Germany/Bulgaria
  • 2021:    South Africa

NMSBrew Annual Operations Summary in CHME @ NMSU

NMSBrew will organize an annual conference/meeting that includes presentations from which operators and researchers that provide a summary of the operations and findings of the past year.  Selected presentations will be included from beyond NMSBrew.  Consortium members will receive the annual report that is the basis for this seminar and will be offered discounted registration for the on-site presentations and Q&A sessions.


NMSBrew Training Workshops in CHME @ NMSU

NMSBrew will use the summer to develop and offer training workshops in the Seidel Brewery Engineering Pilot Plant.  Consortium members with specific expertise will be identified as instructors of special courses and hired to teach these workshops.  Registration to participate in the workshops will be open to the public, though consortium members will be provided advanced registration opportunities and discounted tuition.


NMSBrew Personnel in CHME @ NMSU

Director

Instructors

Consultant and Advisor

Student Leadership Team

  • Gustav Barraza
  • Gustavo Hernandez
  • Sophia Vessel

NMSBrew Collaborations beyond CHME @ NMSU

The Brewery Engineering Program is seeking collaborative relationships with individuals having expertise across all sectors of a brewing operation, from farm to table.  At this time, the following individuals have made a commitment to participate in this endeavor:


NMSBrew Users Consortium in CHME @ NMSU

NMSBrew Consortium members will be afforded the following privileges (as dictated by membership level):

  1. Direct employment and recruiting of students pursuing the most rigorously trained problem solving degree program available at most institutions of higher education that also achieves the learning outcomes as defined by MBAA/ASBC for a 4-year program of study with content specific to the brewing industry.
  2. Access to the NMSBrew Analytical Laboratory offering Official Methods of Analysis for ABV and other beer characterizations, including a 2017 Anton Paar Beer Alcolyzer.
  3. Discounted registration to the annual NMSBrew Conference and Proceedings summarizing the year of data collection from the NMSBrew Analytical Lab and Seidel Brewery Pilot Plant.
  4. Discounted tuition and right of first refusal to the NMSBrew Summer Brewery Engineering Training Workshops.
  5. Use of the Seidel brewery pilot plant for recipe/method development.

The NMSBrew consortium users contract is in development, and will be previewed for comment at the inaugural session of the SW MBAA Region in Spring 2018.  Sign up below to receive updates and requests for comment on the contract as it is developed.


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